China 1000L double wall conical Fermenter Manufacturer and Supplier | TCT

1000L double wall conical Fermenter

Short Description:

1000L double wall conical Fermenter description:

Fermenter is also called CCT (Cylindrical Conical Tank), FV (Fermentation Vessel), primary fermentor or unitank as they are used both for fermenting and lagering. Fermenting is the process during which the yeast transforms the wort into beer. Lagerings takes place after fermenting and is the time given to the beer to stabilize and age after fermenting. Tonsen  stainless steel fermenters can be individually temperature controlled through glycol jackets and are mostly equipped with accessories such as pressure relief valve, CIP cleaning jet, sanitary sample valve, manhole,etc. The design of Tonsen fermenter is based on our vast beer knowledge and especially the conical fermenter bottom and the fact that we combine fermentation and maturation in the same vessel is very important. When calculating your fermenting and lagering capacity and configuration, sufficient time for fermenting and lagering to produce quality beers must be taken into consideration.


Product Detail

Product Tags

Standard Configuration

Function wort Fermentation or maturation
Tank Capacity: 1000L (+25% Headspace minimum)
Dimension: 1210mmx2550mm
Interior Shell: SUS304 full welded; TH=3mm
Exterior Shell:SUS304 full welded; TH=2mm
100% TIG welding with pure argon gas shield
Interior Finish: Overall polishing to 0.4~0.6 mm without dead corner
Insulation: Polyurethane; TH=80mm
Glycol Jacket: Dimpled plate on cone and side
Stringent tank leakage test by water and pressured gas
Stringent Jacket leakage test by water and pressured gas
Dished head and 60 degree cone bottom
Sanitary side mounted manway
CIP arm with 360° coverage CIP spraying ball
CO2 blow-off arm with butterfly valve
Full sanitary sampling valve
Mechanical relief valve 2 bar on CIP arm
Shockproof pressure gauge on CIP arm
Rotating racking arm and port on cone with butterfly valve
Tri clamp discharge arm with butterfly valve
Thermowell for high accuracy temperature sensor
4pcs completely SUS304 heavy duty legs with leveling pad and legs support
Complete valves, fittings and all parts
Dry hopping port with solid end cap
Level tube for special request
Carbonation port and stone for special request

Glycation Details

Upper Interior Lauter Tun

False Bottom-Back

manhole

inside stir

buffer tank

Grain door

Feed water mixer

Fermenter Detail

Content Gauge

Inside of FV

Manhole

Racking Arm

Sample Vavle

Spunding Valve

Accessories For Auxiliary Machines

Hops gun

Plate heating exchanger

Steam Boiler

Weld Polishing

Tank Capacity: 1000L/10BBL (+25% Headspace minimum)
Interior Shell: SUS304 full welded; TH=3mm
Exterior Shell: SUS304 full welded; TH=2mm
Welding: 100% TIG welding with pure argon gas shield
Interior Finish: Sanitary 2B finish, Pickled and Passivated;
(8K Mirror finish optional)
Exterior Finish: Oil brushed finish(2B, 8K Mirror finish optional)
Polishing Interior full polished to 0.2~0.4 μm without dead corner
Insulation: TH=80mm with low thermal conductivity PU
Cooling: 35% Glycol liquid -5℃
Cooling Jacket: Dimple plate on bottom and side wall, welded without over burning
Jacket test by water and gas, 5bar/75psi for 1hour, 3.5bar/52psi for 48 hours
Jacket Working Pressure: < 2bar/30psi
Tank leakage test by water and gas, 4bar/60psi for 1hour, 2.5bar/37.5psi for 48 hours
Tank Working Pressure: 2bar/30psi
Dished Top: Dished top full polished
Conical bottom: 60° cone (customize)
CIP Ball: Top mounted double clamp 360° rotary CIP spraying ball and port, 1pcs
CIP arm: with four-way connection and butterfly valve
CO2 blow-off arm: with butterfly valve (Removable)
Sampling Valve: Full sanitary sampling valve
Hydraulic shock pressure gauge: on CIP arm
Rotating racking arm: Horizontal mounted at cone with butterfly valve
Discharge arm: With butterfly valve, Removable and easy to clean
Glycol water port: In/out port on side wall and cone;
Thick wall pipe thread (Top or bottom design available)
Legs: 4pcs completely SUS304 legs with braces;
heavy duty foot pad
Accessories: Complete valves, fittings and all parts, Tri clamp/DIN Union available
Item Production capacity Volume in US Gallon Heating area Tank diameter Height
SP-100 100L/day 26US Gallon 0.5m2 650mm 1500mm
SP-200 200L/day 53US Gallon 0.8m2 850mm 1600mm
SP-300 300L/day 79US Gallon 1.2m2 960mm 1700mm
SP-400 400L/day 106US Gallon 1.5m2 1060mm 2000mm
SP-500 500L/day 132US Gallon 1.8m2 1160mm 2300mm
SP-5BBL 5BBL/day 155 US Gallon 1.9m2 1200mm 2350mm
SP-600 600L/day 158US Gallon 2.0m2 1220mm 2350mm
SP-700 700L/day 185US Gallon 2.4m2 1260mm 2380mm
SP-800 800L/day 212US Gallon 2.5m2 1260mm 2400mm
SP-7BBL 7BBL/day 216US Gallon 2.5m2 1280mm 2450mm
SP-1000 1000L/day 264US Gallon 2.6m2 1360mm 2500mm
SP-10BBL 10BBL/day 310 US Gallon 2.8m2 1460mm 2700mm
SP-1500 1500L/day 396US Gallon 3.2m2 1520mm 2900mm
SP-2000 2000L/day 528US Gallon 3.6m2 1560mm 2850mm
SP-2500 2500L/day 660US Gallon 3.8m2 1650mm 3200mm
SP-3000 3000L/day 792US Gallon 4.5m2 1760mm 3800mm
SP-4000 4000L/day 1057US Gallon 4.9m2 1900mm 4100mm
SP-5000 5000L/day 1320US Gallon 7.2m2 1960mm 4400mm

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