20BBL 2vessels Brewhouse with 40BBL Hot Water Tank for Brewery
Configuration
A 20-bbl brewing system, therefore, has a capacity to produce 20 barrels of beer per batch. To give you an idea of the scale, that amounts to around 620 U.S. gallons or approximately 2,347 liters of beer per batch.
1.Components of 20bbl brewing system
A 20-barrel (bbl) brewing system typically consists of several key components that work together to facilitate the brewing process. While the specific setup may vary depending on the brewery’s preferences and production requirements, here are some common components you would typically find in a 20-bbl brewing system:
Grain Mill:
A grain mill is used to crush malted grains before mashing. It helps expose the starches inside the grains, which are then converted into fermentable sugars during the mashing process.
Mash Tun:
The mash tun is a vessel where the mashing process takes place. It is used to combine crushed malted grains with hot water, allowing enzymes to convert starches into fermentable sugars.
Lauter Tun:
The lauter tun is used to separate the liquid wort (the sugar-rich liquid extracted during mashing) from the solid grain material. It typically contains a false bottom or a filtering system to allow the wort to flow out while retaining the grain.
Brew Kettle:
The brew kettle, also known as the boiling kettle, is where the wort is boiled with hops and other ingredients. It serves several purposes, such as sterilizing the wort, extracting hop flavors and bitterness, and concentrating the sugars.
Whirlpool Tank:
The whirlpool vessel is used to separate the hot trub (coagulated proteins and hop residue) from the boiled wort. It creates a swirling motion that causes the trub to settle in the center, allowing cleaner wort to be drawn off.
Hot Liquor Tank (HLT):
The hot liquor tank stores and heats the water used for various purposes in the brewing process, such as mashing, sparging (rinsing the grains), and cleaning.
Cold Liquor tank(CLT):
The cold liquor tank store and supply cold water for various purposes during the brewing process, the cold liquor tank plays a crucial role in maintaining temperature control throughout the brewing process, ensuring the proper cooling of wort and providing cold water for cleaning and sparging. It helps brewers achieve consistency and quality in their beer production.
Fermentation Vessels:
These vessels are where the cooled wort is transferred for fermentation. They can be cylindrical or conical in shape and are often made of stainless steel. Yeast is added to the wort in these vessels, allowing fermentation to take place, converting sugars into alcohol and carbon dioxide.
Yeast Brink:
A yeast brink or yeast propagation vessel is used for yeast management and propagation. It allows brewers to prepare and store yeast cultures for pitching into the fermentation vessels.
Bright Tanks: Bright tanks, also referred to as conditioning tanks or serving tanks, are used for secondary fermentation, carbonation, and conditioning of the beer. They are typically equipped with a carbonation stone and a pressure relief valve to achieve the desired level of carbonation and clarity before packaging.
Cooling System:
A 20-bbl brewing system requires a cooling system to control temperatures at various stages of the brewing process. This system may include glycol chillers, heat exchangers, or cooling jackets integrated into vessels to cool the wort, fermenters, and bright tanks.
Pumps and Piping:
Pumps and piping are essential for transferring liquids between vessels during the brewing process. They help move hot water, wort, and beer from one vessel to another efficiently and with precise control.
Control Panel:
A control panel is the central hub that allows brewers to monitor and regulate various parameters during the brewing process, such as temperature, pressure, and timing. It provides a user interface to control valves, pumps, and other components.
Cleaning System:
A brewing system requires a cleaning system to ensure proper sanitation and hygiene. This may include CIP systems that use chemicals and high-temperature water to clean vessels, pipes, and other equipment.
These are some of the core components you would find in a 20-bbl brewing system. Breweries may also have additional equipment such as grain mills, a yeast propagation system, filtration systems, and packaging equipment, depending on their specific needs and production scale.
Glycation Details
Fermenter Detail
Content Gauge
Inside of FV
Manhole
Racking Arm
Sample Vavle
Spunding Valve
product Package
LCL(Less Container Load)
1.Pack by EPE(Pearl Wool)
2.Cover by Plastic Film
3.Load in Wooden Case
4. Fix by Attaching Strap in the Case
5.Close by Nails&tight by attaching strap finally
FCL(Full Container Load)
1.Pack by EPE(Pearl Wool)
2.Cover by plastic film
3.Fix on the Iron frame attaching strap
4.Load onto the container
5.Fix the tank to the wall of container by attaching strap
Accessories For Auxiliary Machines
Hops gun
Plate heating exchanger
Steam Boiler
Weld Polishing
| Output/Brew | 20 bbl |
| Brew/Week | 2~6 |
| Output/Week | 40~120 bbl |
| Electric Supply | 3phase/380(220, 415,440…)v/50 (60)Hz Single Phase/ 220(110, 240…)v/50(60)Hz |
| Heating Source | Electric/Steam |
| Area Request | >45M2 |
| Brewmaster | 1 |
Note: 1hl=100liter; 1Gallon=3.7854liter; 1Barrel (BBL) =117Liter
| Item | Production capacity | Volume in US Gallon | Heating area | Tank diameter | Height |
| SP-50 | 50L/day | 14US Gallon | 0.15㎡ | 550mm | 1500mm |
| SP-100 | 100L/day | 26US Gallon | 0.25㎡ | 650mm | 2000mm |
| SP-200 | 200L/day | 53US Gallon | 0.25㎡ | 850mm | 2200mm |
| SP-300 | 300L/day | 79US Gallon | 0.3㎡ | 950mm | 2500mm |
| SP-500 | 500L/day | 132US Gallon | 0.5㎡ | 1160mm | 2800mm |
| SP-600 | 600L/day | 158US Gallon | 0.6㎡ | 1220mm | 2350mm |
| SP-700 | 700L/day | 185US Gallon | 0.7㎡ | 1250mm | 2380mm |
| SP-800 | 800L/day | 212US Gallon | 0.8㎡ | 1260mm | 2400mm |
| SP-1000 | 1000L/day | 264US Gallon | 1.0㎡ | 1360mm | 3000mm |
| SP-1500 | 1500L/day | 396US Gallon | 1.5㎡ | 1520mm | 2900mm |
| SP-2000 | 2000L/day | 528US Gallon | 2.0㎡ | 1760mm | 3150mm |
| SP-2500 | 2500L/day | 660US Gallon | 2.5㎡ | 1800mm | 3200mm |
| SP-3000 | 3000L/day | 792US Gallon | 3.0㎡ | 1860mm | 3800mm |
| SP-5000 | 5000L/day | 1320US Gallon | 5.0㎡ | 2260mm | 4400mm |
Write your message here and send it to us
