China Enhanced Coating: High-Precision Micro-Concave Coater Manufacturer and Supplier | TCT

Enhanced Coating: High-Precision Micro-Concave Coater

Short Description:

Width of roll surface 500mm~1600mmCoating method Micro-concave coatingAdaptive size Acrylic acid /UV light-cured adhesive/silicone oil/ceramic slurry, etc.Scope of application Color changing film /OCA release film/window film /TAC/PVA optical polarizerSuitable substrate PET/PETG, TPU, TAC, PVA etc.Mechanical speed/coating speed Max.80m/min (Speed depends on process conditions)Bellows length 28mAdaptive winding diameter Max. Φ 800mCoating thickness 5 μm/15μm/20μm/30μmOven structure Fully active roller arc oven.


Product Detail

Product Tags

Micro-Concave Coater

The micro-concave coating machine is composed of unwinding, material storage, traction, corona, dust removal, micro-concave coating head, oven, deviation correction, material storage, winding, heating, air duct and control system, among which the coating head and oven runner are the core technologies. The working principle of the equipment is that the coiled PETG substrate is conveyed by the unwinding unit, and then enters the concave coating head unit through devices such as traction, corona, dust removal, etc., wherein the function of the coating head is to uniformly coat the slurry on the surface of the substrate, and the principle is that the film material is pressed above the ceramic concave roller through two small guide rails. Because the film material is in slight contact with the concave roller, and the concave roller is opposite to the conveying direction of the material, a thinner coating effect can be achieved, and then the film material enters an oven for drying, and at the outlet of the oven, the dried material is corrected, then cooled and dragged by a large roller, and finally the finished product is rolled; The unwinding storage rack and the winding storage rack are used for buffering during automatic tape connection, and the unwinding and winding materials are in a stopped state during automatic tape connection. The whole machine can be heated by electric heating, natural gas hot air heating, heat transfer oil heating, etc., and set up separate tuyere channels such as air inlet, return air and exhaust air to ensure that the air speed of each section can be adjusted automatically or manually, which can adapt to coating production under different processes.

Equipment advantages

Micro-Concave Coater

1. Inflatable shaft chuck adopts mechanical chuck mode, with compact structure, simple maintenance, wear resistance, strong bearing capacity and high reliability.

2. The structure of over-roller drive is optimized to reduce abnormal sound and improve the service life of bearings.

3. Double closed-loop tension control, tension swing roller adopts low friction cylinder and electric proportional valve, air pressure closed-loop control.

4. Innovative closed ink cartridge is suitable for high-speed coating, with coating consistency of ± 3% and coating speed of 200m/min.

5. Brand-new anti-wrinkle technology, according to the design of equipment path, various forms of flattening roller, arc flattening roller and spiral flattening roller are configured.

6. The temperature in the bellows is uniform, and the error is within ±2°C PID closed-loop adjustment is energy saving and environmental protection (electricity/steam/oil can be selected).

7. Through the fluid simulation of the bellows channel, the structure is optimized to ensure that the inner channel of the bellows has no dead angle and no vortex flow, and the wind speed fluctuates smoothly.

8. Carry out fluid simulation and optimize the structure of pipes and tuyeres to improve the utilization rate of hot air and save energy consumption.

9. The coating roller and comma scraper are designed with quick release structure, which is convenient for replacement, cleaning and maintenance.


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