Horizontal Form Fill & Seal
Automatic Horizontal Pouch Packing Machine includes motor film release, bag forming, bag bottom sealing, middle sealing, vertical sealing, servo bag pulling, shearing, bag opening and filling, bag transfer, bag top sealing and other mechanisms. The motor drives each cam on the main shaft to complete the coordinated action of each mechanism, and the encoder on the main shaft feeds back the position signal. Under the programmable control of PLC, the functions of film roll →bag forming →bag making → filling → sealing → finished product conveying are realized, and the full-automatic production of film roll bag packaging is realized.
The machine has reasonable design and novel appearance. It adopts standard stripe sealing and changes the filler. It can realize the automatic filling of powder,granule, suspending agent, emulsion, water agent and other materials on the machine. The whole machine is made of SUS304, which has good anti-corrosion effect on highly corrosive materials. Plexiglass cover prevents dust leakage, which is more environmentally friendly and pollution-free.
| 1 | Capacity | 40-60Pouches/Min(Single pouch) (40-60)×2=80-120Pouches/Min(Double pouches) According to the psical properties of the raw materials and the different feeding |
| 2 | Applicable Pouches pattern | Single pouch, Double pouches |
| 3 | Applicable Pouches Size | Single pouch: 70×100mm(Min) ; 180×220mm(Max) Double pouches: (70+70)×100mm(Min) (90+90)×160mm(Max) |
| 4 | Volume | Regular : ≤100ml(Single pouches) ≤50×2=100 ml(Double pouches) *According to the psical properties of the raw materials and the different feeding devices.. |
| 5 | Precision | ±1% *According to the psical properties of the raw materials and the different feeding devices |
| 6 | Roll film size | Inner diameter: Φ70-80mm Outer diameter: ≤Φ500mm |
| 7 | Dust removal pipe diameter | Φ59mm |
| 8 | Power supply | 3P AC380V 50Hz/6KW |
| 9 | Air consumption | 840L/Min |
| 10 | External Dimension | 3456×1000×1510mm(L×W×H) |
| 11 | Weight | About 1950Kg |
| NO. | Name | Brand | Remark |
| 1 | PLC | Schneider | |
| 2 | Touch Screen | Schneider | |
| 3 | Frequency converter | Schneider | |
| 4 | Servo system | Schneider | |
| 5 | Color mark detector | SUNX | |
| 6 | Switching power supply | Schneider | |
| 7 | Vacuum generator | SMC | |
| 8 | Cooling Fan | SUNON | |
| 9 | Encoder | OMRON | |
| 10 | Button | Schneider | |
| 11 | MCB | Schneider |
1 Film release and automatic film feeding -> 2 color band coding (optional) -> 3 film forming -> 4 bottom seal -> 5 middle seal -> 6 Vertical sealing -> 7 rhombic tearing -> 8 virtual cutting -> 9 servo bag pulling -> 10 cutting -> 11 bag opening -> 12 Filling -> 13 weighing feedback (optional) -> 14 top sealing -> 15 finished product output
High efficiency, safety and environmental protection
1. More simple and efficient operating system and integrated intelligent system make your operation easier and complete with one click.
1.1. Temperature control integrated module: real-time monitoring of temperature changes and clear operation. So as to effectively control the heat sealing mechanism, ensure the sealing reliability and make the packaged products easy to use and good-looking.
1.2.Servo bag pulling system, size change, one key input, less packaging material loss.
1.3.Weighing feedback system: simple capacity adjustment to reduce material waste. (this function is optional)
2. Safer production environment
2.1. Schneider Electric System (PLC programmable controller, human machine interface, servo system, frequency converter, switching power supply, etc.) is mainly configured for the whole machine. It is safer, more reliable, more efficient and environmentally friendly, bringing you more economic energy loss).
2.2. Multiple safety protection (SUNX color mark detection, Japan SMC vacuum generator, air source processor with air pressure detection and power phase sequence protector) to ensure the stability and reliability of machine operation to the greatest extent.
2.3. In order to prevent sticking, bag sticking, material sticking and other phenomena of hot parts on the machine after long-term use, special spraying shall be adopted on the surfaces of bottom seal, vertical seal, top seal and other parts to avoid the above situations.
3.1.The frame of the whole machine is made of SUS304 with excellent corrosion resistance; Plexiglass cover prevents dust leakage, which is more environmentally friendly and pollution-free.
3.2. All connecting rod parts of the machine are made of SUS304 casting, which has strong firmness and no deformation. Other manufacturers generally use welded connecting rods, which are easy to break and deform.
4.Universality of filling device
The machine has reserved connectors for powder, water, viscosity, granules, and so on. At the same time, the software is also designed and reserved. When users change the filling device, they only need to install the connector and use the function in the touch screen.
5. Central operation control
The central control box is installed in the middle of the machine, which is beautiful, generous and convenient for operation and maintenance. Workers do not need to run back and forth during operation, which can effectively improve work efficiency. In addition, it is equipped with an independent operation button box, which has the functions of dose fine-tuning, debugging and inching, and the operation is more convenient.
6. Film changing and bag connecting device
When a roll of film is used up, there is no need to pull out the remaining roll of film on the machine. Just bond it with the new roll of film on this device to continue to start up and reduce the loss of packaging materials. (this function is optional)
7.Diamond tear
An independent tearing mechanism is adopted, and the air cylinder drives the cutter to move back and forth to achieve the tearing effect. It is easy to tear and beautiful. Its use effect is far beyond the hot block tearing, and a fragment collection device is set on the tearing device. (this function is optional)
