China Vacuum Casting for Flexible and Economic Production Manufacturer and Supplier

Vacuum Casting for Flexible and Economic Production

Short Description:

Casting technology combines silicone molds and a 3D printed master pattern to produce short-run, stiff parts with high-quality production. Thermoplastic polyurethane is solidified within silicon or epoxy molds using this method. Consequently, the vacuum-casting parts match the original master models’ shapes. The master model, part geometry, and chosen material will determine the final dimensions of the vacuum-casting parts.

Precision, a top vacuum molding maker, provides cost-effective production of top-notch plastic pieces. This method eradicates the necessity for substantial initial expenses. The wide array of our vacuum molding services ensures the production of exceptional prototype and small-batch parts.

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Why Vacuum Casting

Unmatched Lead Time

We utilize our broad technical knowledge and state-of-the-art technologies to provide high-quality urethane molding solutions with quicker turnaround times.

Complex Geometries Support

We employ premium elastomeric substances to guarantee the production of plastic parts using vacuum casting, which possess intricate configurations. We provide thorough design assistance to guarantee that your prototypes and small-scale components closely resemble the final products you intend to create.

Flexible Color Options

We thoughtfully blend diverse pigmentations to realize the desired outcomes on your finalized items. You have the choice from our broad array of color selections.

Material and Finishing Selection

Select from an extensive selection of materials and finishes for your vacuum-molded components. Our top-notch resins guarantee exceptional product excellence, and we present numerous finishing options to breathe vitality into your product.

Consistent Quality

Precision, with ISO certification, guarantees compliance with global quality benchmarks for our offerings. We provide inspection and quality assurance to deliver high-standard components.

Professional Vacuum Casting Specialists

Obtain dependable specialized vacuum casting solutions from proficient and seasoned experts. We take pride in our superior skills in areas such as production, material choice, and perfecting surfaces, among others.

Vacuum Casting from Prototyping to Production

Vacuum molding is the perfect option for fabricating top-notch mock-ups and small-volume components for various uses. Our support assists in achieving your production targets.

Prototyping

The process of vacuum casting utilizes inexpensive tooling to guarantee a more convenient and cost-efficient method of producing prototypes. Manufacture high-quality prototypes with different materials and design modifications. Easily assess and prepare your designs for functional testing.

Market Testing

We support the creation of casting products tailored to market and consumer testing, concept models, and user evaluation. These components boast top-notch finishes and practical functions suitable for end-use. Our urethane casting services enable swift integration of adjustments for subsequent testing and market debut.

On-Demand Production

Components produced via vacuum casting offer superb choices for initial small-scale manufacturing. It is a cost-efficient way to assess product quality before commencing large-scale production operations.

Vacuum Casting Materials

You have options for vacuum casting materials based on your project’s specifics. Usually, these resins resemble standard plastics in performance and look. Our urethane casting materials are categorized to guide your project decisions effectively.

PS

High impact strength, low-cost resin with a wide range of options.

Price: $$

Colors: Pantone colors

Hardness: Shore D 85-90

Applications: Displays, disposable items, packaging

Surface Finish for Vacuum Casted Parts

Breton Precision has a wide range of surface coatings, allowing for the production of distinct surface layers on your vacuum casting components. These coatings assist in fulfilling the aesthetic, strength, and chemical resistance needs of your products. Various surface finishes are available based on the materials chosen and component functions.

Available Finishing	Description	SPI Standard	Link
High Gloss	The gloss of the created surface finish is highly reflective after the polish of the male mold before making the mold. This high-gloss finish provides high transparency and is beneficial for cosmetic pieces, lenses, and other surfaces that can be easily cleaned.	A1, A2, A3
Semi Gloss	This B level finish doesn’t reflect light strongly yet provides a bit of luster. By utilizing rough sandpaper, smooth, washable surfaces can be achieved, falling between high-shine and dull.	B1, B2, B3
Matte Finish	Vacuum cast parts can attain a satin-like appearance by using bead or sand blasting on the original mold. Such C-tier finishes are well-suited to spots frequently touched as well as handheld parts.	C1, C2, C3
Custom	RapidDirect is able to offer personalized finishes using supplementary methods. If desired, distinctive secondary finishes can be obtained to achieve optimal outcomes.	D1, D2, D3

Vacuum Casting Tolerances

Breton Precision provides various vacuum molding tolerances for your specific needs. According to the original design and component structure, we are capable of achieving dimensional tolerances from 0.2 to 0.4 meters. Here are the detailed specifications for our vacuum molding services.

Type	Information
Accuracy	Highest precision to reach ±0.05 mm
Max Part Size	+/- 0.025 mm +/- 0.001 inch
Minimum wall thickness	1.5mm～2.5mm
Quantities	20-25 copies per mold
Color & Finishing	Color and texture can be customized
Typical Lead Time	Up to 20 parts in 15 days or less